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  • Home
  • About Us
  • Services & Information
    • Standard Envelopes
    • Window Positions and Sizes
    • Special Make Envelopes
    • Printing Envelopes
    • Paper
  • Online Quote
  • Gallery
  • Contact Us

​Special Make Envelopes

Envelopes can be manufactured to order.  Some of the envelope dies and formes that we have available are listed in Appendix A.

If you require a size not listed, a new die can be manufactured. This will take cost approximately $1,400 to $2000 depending on the size and will take about eight working days to make.

Forme cutting may be a more economical option for smaller quantities (say 20,000 or less). A forme can be made from about $200.

Windows can be placed in the front of any envelope or the back of a wallet shape envelope and can be any shape or size.
  • Face:   Window can be anywhere on the face as long as it is 10mm clear of each edge.
  • Back:   Wallet shape envelopes only, Must be 10mm clear of the side seams and the tip flap.
If you are not sure please ask. We would be happy to amek you a mock-up of your special window size, shape and/or position.

We advise you to check the Austraila Post regulations if you have a non-standard envelope or window size/position. It could cost you extra postage.

We have German-made Winkler and Dunnebier high speed envelope making machines. These machines manufacture lick and stick, peel and seal with envelopes in banker and wallet shapes.

The minimum size these machines can manufacture is 80 x130mm

The maximum size these machines can manufacture is 190 x 290mm

Sizes outside this range can be manufactured using other methods.
  • Hand-making: for quantities less than 20,000 usually. This method can be costly and is time consuming. Only small quanitities can be produced per day.
Customised secretive patterns can be printed on the inside of envelopes using either of the following methods:

  • Flexographic:  Printed using envelope making machine during manufacture. Printed in a single colour only, this is inexpensive and very effective: most secretive patterns are printed in this way.
  • Printed Flat Sheets:   Prior to manufacture, paper can be printed with the secretive patter then die cut and evevelopes manufatured in the normal way. This more expensive method would be an option where more than one colour and/or screens and fine line work is involved.
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